Concept Generation & selection

AMPS provides state-of-the-art clean sheet design through to prototyping and testing of electric motor and power electronics modules for the automotive, aerospace, industrial machine and robotic.

AMPS provides state-of-the-art clean sheet design through to prototyping and testing of electric motor and power electronics modules for the automotive, aerospace, industrial machine and robotic. AMPS provides state-of-the-art clean sheet design through to prototyping and testing of electric motor and power electronics modules for the automotive, aerospace, industrial machine and robotic.

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Detailed Design

AMPS provides state-of-the-art clean sheet design through to prototyping and testing of electric motor and power electronics modules for the automotive, aerospace, industrial machine and robotic.

AMPS provides state-of-the-art clean sheet design through to prototyping and testing of electric motor and power electronics modules for the automotive, aerospace, industrial machine and robotic. AMPS provides state-of-the-art clean sheet design through to prototyping and testing of electric motor and power electronics modules for the automotive, aerospace, industrial machine and robotic.

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Analysis & optimisation

AMPS uses an in house winding optimiser and suite of advanced multi-physics analysis and optimisation tools to help customers improve their eDrive systems.

Our team provides 2D finite element modelling for design validation and calculation of electromagnetic phenomena such as eddy current losses, unbalanced magnetic pull, iron losses, cogging and ripple torques, inductance and back-emf and 3D finite element modelling when end effects are significant, for instance with ‘pancake’ type motors. Thermal analysis using rapid-analysis MotorCAD software and thermal finite element modellin using ANSYS.

Mechanical aspects including interference fits and critical speeds. By using our supply chain understanding/ simulations, we also help our customers to minimise Capital Expenditure (CAPEX) and Operational expenditure (OpEx) by optimising new products and manufacturing needs.

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Manufacturing

AMPS has access to advanced winding manufacturing such as hairpin, continuous hairpin, edgewise, random wound concentrated and distributed round wire windings. Our hands-on experience with manufacturing knowledge base and tools combined with in house ready for manufacture winding software allows us to deliver custom-designed products very efficiently. We have production experience to develop and manufacture A-samples, B-samples and potential C-samples.

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Testing & validation

We have access to extensive experimental facilities and propulsion test cells able of handling high voltage, environment at altitude and high power (up to 5MW machines) for e-mobility, aerospace, and other transport applications. Some of our other testing equipment are, power analysers, insulation testers and power electronic drives for the testing of new or existing machines. Our comprehensive eMachine design enables us to develop validated test programmes.

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